Fabric Reinforcements:
Polyester: Polyester fabric is one of the most commonly used reinforcement materials in
rubber driving belts. It offers excellent tensile strength, dimensional stability, and resistance to moisture and abrasion. Polyester-reinforced belts are often preferred in applications where moderate strength and flexibility are required, such as in industrial machinery and automotive drive systems.
Nylon: Nylon fabric is known for its high tensile strength and excellent resistance to abrasion. It is often used in heavy-duty applications where belts are subjected to high loads and severe operating conditions. Nylon-reinforced belts are found in industries such as mining, construction, and agriculture.
Aramid (Kevlar): Aramid fibers, commonly known by the brand name Kevlar, are renowned for their exceptional strength-to-weight ratio. They are significantly stronger than steel on a weight-for-weight basis. Aramid-reinforced belts are used in applications that require extreme tensile strength, such as high-performance racing engines and heavy-duty industrial machinery.
Cord Reinforcements:
Steel Cord: Steel cords consist of steel wires arranged in parallel bundles and embedded within the rubber matrix. Steel cord reinforcement provides extremely high tensile strength and is often used in heavy-duty and high-speed applications. Belts with steel cord reinforcement are commonly found in industries such as mining, quarrying, and steel production.
Fiber Cord: Fiber cord reinforcements are made from materials such as fiberglass or carbon fiber. While not as strong as steel cords, they offer good tensile strength while being lightweight. Fiber cord-reinforced belts are used in applications where weight is a critical factor, such as aerospace and certain automotive components.
Hybrid Reinforcements:
Some rubber driving belts incorporate a combination of fabric and cord reinforcements to leverage the benefits of both materials. For instance, a belt may have fabric layers for flexibility and cord reinforcement for added strength in specific areas. These hybrid reinforcements are designed to meet the specific demands of the application while optimizing the belt's performance.
Reinforcement Placement:
The arrangement and orientation of reinforcement materials within the belt structure are carefully engineered to ensure optimal load distribution and resistance to stretching or elongation. The correct positioning of reinforcements is crucial in achieving the desired belt performance and longevity.
Adhesion to Rubber:
Ensuring strong adhesion between the reinforcement material and the rubber matrix is essential. The adhesion process is typically achieved through special adhesion-promoting agents and vulcanization during the manufacturing process. Proper adhesion is critical to prevent separation of the reinforcement layers and maintain the belt's integrity.
Open-ended Timing Belts was developed in response to recent industrial needs for automation and energy conservation in equipment and production processes, typically used in linear motion drives.